ENGINEERING
Design for Manufacturing – A Better Approach
Most engineers lack deep casting experience, and many foundries force a one process fits all approach. Instead of pigeonholing a design into a single method, we evaluate each part against five distinct processes and 150+ years of combined expertise to select the one that produces the nearest net shape with optimal cost, performance, and manufacturability.
Early collaboration and upfront engineering
- Deep discovery: We ask detailed questions up front to understand part function, tolerances, volume, cost targets, and program goals.
- Design consolidation: We identify opportunities to combine multiple components into a single casting to reduce bill of materials, assembly time, and parts handling.
- Optimized manufacturability: We plan datum schemes, machining stock, gating, and tooling to minimize machining, reduce scrap, and increase yield.
- Weight and cost reduction: We recommend alloy, geometry, and process choices that reduce part weight and downstream processing costs.
Value through partnership
Risk reduction
Our design‑for‑manufacturing sessions and early involvement lower program risk and shorten development cycles.
Expertise and tools
With more than 150 combined years of casting experience and modern software and analytics, we apply proven practices and simulation to get parts right the first time.
End‑to‑end support
From concept and prototyping through production, our integrated pattern, casting, and machining capabilities provide a single point of contact and consistent quality.
Review our comprehensive Decision Matrix-Process Comparison guide to streamline material and process selection.
Engage General Foundry Service early in your project to improve manufacturability, reduce cost, and accelerate time to production. Contact us to start a design review today.
Ready to start your turnkey aluminum or zinc-aluminum casting project? Request a quote now and turn your concept into production.